Tech
Fast & Precise Aluminum Laser Cutting for Custom Projects
Aluminum laser cutting is an excellent technique for creating high-quality complex designs and patterns with exceptional precision. However, laser beams might bounce off the shiny material and possibly harm the laser cutter. Materials that also reflect lasers, such as stainless steel, can give rise to similar issues. While this is true, some AISI-grade steels are easier to cut than aluminum.
Aluminum’s reflective surface is revealed after the top layer melts, which can lead to problems, particularly with grades with less alloying elements, such as aluminium alloy 1050 (AW 1050). On the other hand, alloyed aluminum is simpler to laser cut because it has less reflectivity. It is possible to achieve precise and efficient aluminum laser cutting using the right expertise and practice.
Benefits of Aluminum Laser Cutting?
Aluminum’s characteristics make it perfect for laser cutting. Here are some of the benefits of using the Aluminium laser cutting.
Lightweight: Lightweight, corrosion-resistant, and easy to cut. Aluminum tubes and laser cut aluminum sheets are good. Additionally, the material maintains its strength throughout the laser cutting process.
Anchors and points: Many projects require clean, accurate anchors and connecting spots. Laser cutting produces these points with remarkable precision. This is an essential component for mechanical assembly, regardless of whether it includes dealing with tubes or laser cut aluminum sheet metal.
Versatile: Laser cutting may be done in several formats. It cuts sturdy sheet metal and aluminium tube laser cutting components. It can handle industrial sheets or intricate parts.
Clear Edges: Laser-cut aluminum sheets feature smooth edges. Post-processing is often unnecessary. It lowers production time and cost. But sometimes it would cause some laser cut defects might be due to the feature of the laser bean.
Accuracy: Accuracy and reliability are key advantages of laser cutting metal. It is possible for laser beams to cut with a very small tolerance. This is absolutely necessary for the creation of elaborate drawings on thin sheets or aluminum tubes.
Cost effective: The laser-cut aluminum pieces are very flexible, making them a reasonable option for custom cut aluminum designs. Laser cutting is an efficient and cost-effective method, whether it is being used for a prototype or massive production.
Read more: laser cutting cost calculation
Ideal Laser for Aluminum Cutting Machine
Aluminum laser is suitable to produce high-quality burr-free cutting results. It is simple and easy to cut high grade reflective materials.
CO2 or fiber lasers? Due to their structure, fiber lasers are more suited to cutting reflecting materials than other types of lasers. Internally, CO2 lasers are provided with a number of mirrors. The structure is more prone to being damaged by the laser beam that is bouncing off of it.
If you are still considering using CO2 lasers for cutting aluminum, you should know that their power output is considerably lower while maintaining the same parameters. Aluminum reflection may be reduced by using the appropriate focusing distances. The dross is also reduced by the focus point located at the very end of the material.
Applications of Laser Cut Aluminum product
Aluminum laser cutting can be used in a wide range of sectors, which are given below:
Construction: Laser cutting aluminum panels and tubes to precise dimensions is common in construction and architectural industries.
Art and design: It is also used in fine art, ornamental panels, and signage, often making use of laser cut aluminum sheets. These applications are perfect for their ability to carve complex shapes.
Automotive Industry: The lightweight nature of aluminum makes it a popular material for many customized parts made by laser cutters in the automobile and aerospace industries.
Tips for Aluminium Edge Laser Cutting:
- When compared to routers or CNC cutters, laser cutting aluminum is more efficient and more rapid. Also, it enables cutting without touching the material. Therefore, throughout processing, the material is exclusively exposed to light. Furthermore, there is no requirement to clamp down or secure the product in any way. This doesn’t just keep the material free of imprints and damage, but it also saves you time.
- High pressure and gas assist are the two main factors to consider while cutting metal for a clean edge. This combination can swiftly release any liquid or molten material by working together. An uneven surface won’t be able to develop because of this. It will result in a smoother edge.
Final Thought
It is not easy to find the best laser cutting service because there are many laser cutting companies in the market. It is essential to work with an expert laser cutting provider that has a good record. A professional service guarantees the best results, which include the highest possible edge quality, precise cuts, and production times that are as efficient as possible as well.
We can tailor our solutions to meet the needs of any project. Find out more about our customized laser cutting services and learn about the advantages of laser-cut aluminum, including its unmatched accuracy. We can do aluminum laser cutting tubes and fabricating aluminum sheets to fulfill your requirements.